
Expert 499 is a Plastics Engineer (MS - Stevens Institute of Technology) with over 15 years of domestic and international experience in Product Development, Tooling and Assembly System design in the Medical, Toy and Consumer Product industries. He has been involved in all phases of new product development from the writing of the Product Definition through the design of the product, tooling and assembly systems.
Expert 499 has the training and experience to review products, designs and manufacturing procedures for defects, flaws and errors. He can trace and document the decisions that led to the final product noting simple, inexpensive design or manufacturing changes and warnings which, had been incorporated, would have prevented injury without excessively increasing the cost or reducing the utility of the product. He can document these changes with both engineering drawings and photo-realistic renderings.
Expert 499 can assist in identifying defects and tracking the critical decisions made between the inception of a new product and it's final form. Decisions such as whether to change a part or a material in order to reduce cost, whether to relax Quality Control standards to adapt to the manufacturing department's level of assembly expertise, whether to skip recommended testing procedures or overlook certain subcontractor shortcomings because of cost or deadline pressures.
Plastics, molding, product design and development expertise. Material, manufacturing and tooling background. Problem solving, product development strategy, manufacturing systems review. Familiar with FDA/GMP/ISO standards.
Identified design and manufacturing problems with the introductory product of a start-up medical device company. Redesigned the product and tooling achieving FDA approval and broad customer acceptance.Supervised the Product Development Department of the Medical Products division of an International manufacturer. Developed a line of new products doubling revenue from $25 to $50 million.
Reviewed product and mold designs of a new Internet Telephone. Designed the Assembly, Decorating and Quality Control systems for the company's Chinese manufacturing facility.
Defined a new product for Fuji Medical Systems. Wrote the product specifications and designed the user interface.
Reviewed and restructured the technical functions of an American subsidiary of an English Packaging company. Reduced product to market time by 20%, improving cash flow, sales volume and market share.
Integrated the Design and Engineering process of several Point of Purchase Display companies, facilitating the flow of information between departments reducing both the lead times for new product designs and design errors.
Industrial Experience